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Mors 200 Arts Final - Stupid Green Book 2

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The earliest manufactured wood coffins were discovered in the Valley of the Nile, where ancient Egyptians began crafting coffins to preserve and honor the dead. These early burial practices reflect the origins of funeral customs and coffin-making.

Earliest manufactured wood coffins were discovered here.

Valley of the Nile

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Term
Definition

Earliest manufactured wood coffins were discovered here.

Valley of the Nile

Nearly 1,000 years after wooden coffins were discovered in the Valley of the Nile, approximately 5,000BC is when these were constructed.

Pyramids

Wood casket developed from a short, almost square wood container, in which the human body was placed in a sitting position, into the long case fashioned on the lines much as we use today.

Concept of using an inner and outer casket was observed by the Egyptians.

Interm between first wooden caskets and construction of pyramids.

Came upon the ruins of a city thought to be at least 6,000 ears old.

Discovered tombs in which the bodies of the dead reposed in coffins made of wood.

1935 Scientists when Digging in the prehistoric mounds of Northern Mesopotamia

Feared future punishment if the dead were not properly honored.

Turned to caskets of wood as a suitable means of showing their deepest respect.

Beauty and lasting qualities of these wood caskets have made them noteworthy and historical.

Chinese

Hardwood piles supporting the old London bridge found to be sound on removal after a service of more than 800 years. 600 years in the foundation of the old Savoy Hotel in London had no adverse effect on the wood piles which had supported that building.

Wood piles also bore the weight of Waterloo Bridge in England for 120 years.

Off the coast of Norway- vessel of wood in almost perfect condition of Norse King after being buried for over 1,000 years

Evidence of the service wood gives over long periods of time

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TermDefinition

Earliest manufactured wood coffins were discovered here.

Valley of the Nile

Nearly 1,000 years after wooden coffins were discovered in the Valley of the Nile, approximately 5,000BC is when these were constructed.

Pyramids

Wood casket developed from a short, almost square wood container, in which the human body was placed in a sitting position, into the long case fashioned on the lines much as we use today.

Concept of using an inner and outer casket was observed by the Egyptians.

Interm between first wooden caskets and construction of pyramids.

Came upon the ruins of a city thought to be at least 6,000 ears old.

Discovered tombs in which the bodies of the dead reposed in coffins made of wood.

1935 Scientists when Digging in the prehistoric mounds of Northern Mesopotamia

Feared future punishment if the dead were not properly honored.

Turned to caskets of wood as a suitable means of showing their deepest respect.

Beauty and lasting qualities of these wood caskets have made them noteworthy and historical.

Chinese

Hardwood piles supporting the old London bridge found to be sound on removal after a service of more than 800 years. 600 years in the foundation of the old Savoy Hotel in London had no adverse effect on the wood piles which had supported that building.

Wood piles also bore the weight of Waterloo Bridge in England for 120 years.

Off the coast of Norway- vessel of wood in almost perfect condition of Norse King after being buried for over 1,000 years

Evidence of the service wood gives over long periods of time

For thousands of years, in every country and climate, this has been the preferred material for the burial of countless millions of people.

Plays an important part in our lives

When it is genuine it reflects warmth and beauty and harmonizes with home surroundings.

Wood

The wood of any broad-leveled tree as distinguished from a confier.

Hardwood

Evergreen trees and shrubs, including not only those of the Yew family, bearing a berry-like or drupaceous fruit.

Softwood

No definitive degree of _____ divides the hardwoods and the softwoods.

Hardness

Cedar

Cypress, Red

Fir, Douglas

Hemlock, West Coast

Pine

Redwood

Spruce, Sitka

Softwoods

Ash

Basswood

Beech

Birtch

Buckeye

Butternut

Cherry

Chestnut

Elm

Gum

Mahoganies

Maple

Oak

Philippine Hardwood

Poplar

Walnut

Locust

Hickories

Willow (Salix)

Hardwoods

These woods are very durable and have an estimated durability of approximately 25 years when in contact with the soil.

Class I Woods

Cedars

Cypress

Red Wood

Class I Softwoods

Chestnut

Locust

Walnut

Class I Hardwoods

These woods are durable and have an estimated durability from 10 to 20 years when in contact with the soil.

Class II Woods

Duglas Fir

Pine

Class II Softwoods

Oak

Mahoganies

Willow

Class II Hardwoods

These woods are classified as being intermediate and have a relative durability from 8-15 years when in contact with the soil.

Class III Woods

Douglas Fir

Pine

Class III Softwoods

Gum

Oak

Class III Hardwoods

These woods are on the borderline and some may fall in class 3 and therefore cannot be definitely in Class 4. They have a relative durability of approximately 10 years when in contact with the soil.

Class IV Woods

Hemlocks

Pine, Lodgepole

Spruces

Class IV Softwoods

Ashes

Beech

Birtch

Hickories

Maples

Poplar

Class IV Hardwoods

Density: weight per unit volume

might be expected to serve as a factor of durability, since it is dependent primarily on the amount of substance (cell wall) present in a given piece.

Shows little or no correlations with decay resistance

Decay resistance: influenced cheifly by the toxicity of the extraactivities present in the woods.

Durability will increase with density although distinct variations in amount of the extractivities will have much more significant effect in determining decay resistance.

With decay and other factors being equal, the heavier pieces of a given kind of wood may be expected to have longer service life than the lighter ones, when attacked by the same fungus.

Durability of Woods

Northern white cedar and chestnut- rank higher on the durability (level of extractives)

Beech and hickories- lower in extractives and less durable despite being denser woods

Example of Wood Durability

The wood extending from the center or pith to the sapwood the cells of which no longer participate in the life processes of the tree.

May be infiltrated with resins and other materials which usually make it darker and more decay-resistant than sapwood.

Heartwood

The layers of wood next to the bark, usually lighter in color than the heartwood 1/2 inch to 3 inches or more wide that are actively involved in the life processes of the tree.|
Not essentially weaker or stronger than heartwood of the same species.

Sapwood is the outer layers of wood just beneath the bark. It is usually lighter in color than the heartwood and ranges from about 1/2 inch to several inches wide.

Appearance

Amount and kind of material contained

The resistance of the material when buried in the earth

Today, the Merits of Caskets are Classified Primarily by:

Varies with the kind of wood and the particular design of the shell of the casket.

Thickness of the wood varies; usually 3/4 and 7/8 inch stock is used, this again varying with the style and quality of the intended finished product.

Finished Appearance of the Casket

Microscopic threadlike structures developed from fungus infecting wood.

Almost universally recognized that the decay of wood is the result of the activities of low forms of wood destroying fungi.

Mycelia

Supply of suitable food

A sufficient degree of moisture

At least a small amount of air

A favorable temperature

Conditions for Development of the Decay-Producing Fungi in Wood

Supplied chiefly by the actual wood substance (cell-walls) of the host, although the starches, sugars and other materials stored in the cell cavities may be drawn upon.

Supply of Suitable Food

25% to 30% will greatly retard the growth of fungi while a 20% or less completely inhibits the growth.

Sound wood that has been kiln dried is immune to decay unless subject to wetting or to dampness sufficient to raise the moisture content above the required amount.

A Sufficient Degree of Moisture

Attributed primarily to the chemical changes that take place after the sapwood is transformed into heartwood.

Deposition in the cells of the heartwood of certain materials (extractives) which are formed when some of the cells lose their protoplasm and die.

These extractives tend to prevent or retard the development of wood fungus hyphae

Durability of Heartwood

Southern Cypress and some Cedars- contain essential oils

Other Cedars and Redwood- Contains water soluable chemicals of high toxicity

White Oak and Chestnut- infiltrated with tannins

Examples of Extraactives

Few are able to attack all kinds of wood indiscriminately (dissimilarities of woods, variations of the enzymes produced by the fungi)

Some woods are suspectible to an attack by a number of fungi

Wood-Destroying Fungus

Give rise to definite discoloration in the wood without noticably affecting the continuity and texture of the material.

Most important is the blue stain- lowers the selling price significantly.

Wood Staining Fungi

Kiln drying is so important that no hardwood casket can be of a high grade unless watchfulness has been given to the moisture content of the lumbar in all stages of manufacture

The jointing must be accurate and competent

Cabinet work of the very highest quality is required

The lumber for the various parts of the hardwood caskets must be laid out and sorted so that the grains match and the color is uniform and even.

Even the insides of the casket must be sanded and the surface of the casket prepared for teh finish.

Finishing must be so skillful that the finish will not break or crack.

Quality Hardwood Caskets- Mahogany or American Walnut

The warm color which allows the beauty of the grain of the wood to show through and still give the impression of depth.

The test of Finish is Richness

Normally softwood caskets are cloth covered

Most common materials: velours, plush, oxford cloth, broad cloth, liberty cloth, doeskin, moleskin, lambskin, felt, and wool.

Crepes and satins are used on the exterior of infant caskets

No cloth used on expensive hardwoods

Hardwoods finished with natural grain, sprayed lacquer finish, hand grained, stippled.

Exterior Wood Finish

Should be elevated to its proper level of importance, but not over emphasized; A receptacle for the deceased. Origin of the word comes from the French word cassette (a small check or box)

Should have suitable dimensions

Practical utility

An acceptable appearance

Provideo protection to the deceased

Provide the surviving family, and loved ones, with a suitable memory picture

A practical means of holding, transporting, protecting and providing the final disposition for the deceased.

Casket

Constructed from wood

Womenfolk lined the coffin with ornate material such as silk or satin, in some cases, they also lined the bare earthen walls of the grave with this material.

Had to be constructed for the dead of the War Between the States so that the bodies could be decetly and properly shipped home for burial.

Demand for caskets following the war- casket manufacturers began to emerge, which led to the manufacture of metal caskets.

With the exception of hte period during WWI and WWII, metal caskets have been the most popular.

Caskets in the Past- Pioneers until Present

Three basic materials:

Metal

Wood

Plastic

Caskets Today

Divided into ferrous and non-ferrous materials.

Ferrous- one which contains iron, and is often referred to as steel

Non-ferrous- one which does not contain iron; i.e. copper and bronze

Other alloys: aluminum, zinc, nickel

Metal Caskets

Just because a metal may do this does not mean that its usefulness and strength is destroyed. The progression of this is vertually halted, once the contributing factors of moisture and oxygen are shielded from the metal beneath the covering of rust.

Rate of corrosion of metals when placed underground decreases over time

Rust

The relative durability of the casket depends upon the amount of these that are present in the metal.

Carbon

Phosphorus

Maganese

Silicon

Impurities in Steel

The steel sheets used for casket construction usually have this.

Affords a smooth paintholding surface for laquer and other finishes

Lubricates the press dies that form the casket parts which are very accurate.

Tempered or annealed so that they draw (stretch) when placed under the die

Lead Coating

This is done with a deposit of cadmium. Cadmium resembles zinc in appearance and is extremely resistant to corrosion.

Process is known as "undyliting"

Maganese may be substituted for the cadmium and this process is known as "bonderizing."

Electro-Platng

Cold Galvanizing

Hot Galavnizing

Sheradizing

Other Processes Which Add to the Life of Steel

This process has the advantage of being carried out at ordinary temperatures.

A more uniform deposit of zinc is placed on the metal.

Cold Galvanizing

The iron or steel is cleared and passed through a bath of molten zinc. A substantial coating of zinc is then applied.

To smooth the zinc coating, the metal must be heated to 460 degrees centigrade.

Hot Galvanizing

Zinc is applied to the steel by imbedding the metal in zinc powder and raising the temperature to about 300 degrees centigrade.

After galvanizing, the metal is painted.

Sheradizing

Found free in nature

Found from early times

Not acted upon by most acids

More resistant to corrosion when protected by a coating of iron oxide

Copper

Made from steel sheets which have been copper plated.

Copper Plated Caskets

A wrought copper core is immersed in liquid copper and the copper adheres to the core by way of electrolysis.

Some manufacturers pour liquid copper into a mold and solidify the copper through the process of electrolysis.

Copper Deposit (Seamless Copper Deposit)

Largely made from copper.

Copper 92%

Tin 6%

Sometimes Zinc 2%

Also made from sheet bronze or cast bronze

Bronze

Number of sheets of metal (placed one on top of the other) necessary to measure one inch.

The higher the gauge, the thinner the metal

Most common: 16, 18, 20, 22

16 gauge= .062 (1/16) inches thick, average weight of 200 lbs

18 gauge= .050 (1/18) inches thick, average weight of 160 lbs

20 gauge= .0375 (1/20) inches thick, average weight of 120 lbs

22 gauge= .032 (1/22) inches thick, average weght of 100 lbs

Gauge- Thickness of Ferrous Caskets

Measured in terms of ounces per square foot.

The higher the ounces, the thicker the metal

Most popular weights are 48 ounces psf (3 pounds) and 32 ounces psf (2 pounds)

Thickness of Non-Ferrous Caskets

Very few are cloth covered

Baked enamel

Sprayed lacquer

Brushed metal

Natural finish

Stippled

Plated

Imitation wood

Exterior Metal Finishes

Most common type of plastic. These represent a small percentage of all caskets selected. Not produced by a mass scale.The thickness and style varies greatly from manufacturer to manufacturer (difficult to find a standard thickness). Most finished in same manner as metal caskets.

Constructed basically by 2 methods:

Thermoplastic

Chemoplastic

Fiberglass Caskets

A method of spraying or molding the plastic into shape using heat as a catalyst.

Thermoplastic

A method of spraying or molding the pastic into shape using a chemical substance as a catalyst.

Chemoplastic

78-79 inches in length

23-24 inches in width

Average Interior Casket Dimensions

83-84 inches in length

28-29 inches in width

Anything larger would be considered oversize

Average Exterior Casket Dimensions

Americans are getting larger

Some caskets are 82X30 inches outside and are now considered standard

Casket sizes will continue to increase

Note: Standard Casket Sizes

A useful chart

Standard Casket Sizes (Interior)

Increase in length increments of 3 inches

Increase in width increments of 2 inches

Each extra size is indicated with an X

Most manufacturers stock up to XXX

May require an oversized vault

Oversize Caskets

Constructed in the same manner as adult caskets with the dimensions varying.

Most come in length increments of 6 inches

Infant Caskets

Shell

Handles

Exterior material

Interior Material

The casket is divided into four categories

Lid (cap)

Body and bottom

Molding

corners of the shell

Variety of shapes and styles

Casket Shell

Head panel and foot panel

Lid molding (edge of the lid)

Ogee

Lid (Cap)

A term provided for early casket manufacturers. A part of the lid between the panel and the lid molding that resembles a gutter.

Tinsmiths- a metal gutter on a building
On some caskets, this is hinged to fold out to display the interior of the casket, on others it is attached to the panel and is one solid piece.

Cove is a term used by early casket manufacturers to describe the part of the lid between the panel and the lid molding that resembles a gutter. Similar to a metal gutter on buildings (as called by tinsmiths), the cove on some caskets is hinged to fold out and display the interior, while on others it is attached solidly to the panel.

Side panels

end panels

Top molding

Bottom molding

Body of the Shell

A term for the edge of the caksket, and usually provides a decorative appearance to the casket. Classifed two ways:

Runside (Stuckside)- Applies to wooden caskets whereby this is a seperate piece of wood which is nailed and/or glued to the body of the shell.

Milled- Applies to metal caskets whereby this is stamped or cast with the body of the shell. (they are one piece)

Molding

Oval

Round

Log

Square

Ledge

Modernistic

Stepped

Shapes/Designs of Molding

Flat

Swelled

Round

Square

Urn shaped around entire casket

Some have an applied metal decoration attached to them

Corners of the Shell